Effect of Multipass Friction Stir Processing on Structure and Mechanical Properties of CuAl9Mn2 Copper Alloy

УДК 539.388.2

  • A.M. Cheremnov Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia) Email: amc@ispms.ru
  • A.V. Chumaevskii Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia) Email: tch7av@ispms.ru
  • E.O. Knyazhev Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia) Email: clothoid@ispms.ru
  • T.A. Kalashnikova Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia) Email: gelombang@ispms.ru
  • E.A. Kolubaev Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia) Email: eak@ispms.ru
Keywords: structure, strength, copper alloys, friction stir welding

Abstract

This study examines the structure and mechanical properties of CuAl9Mn2 copper alloy processed via friction stir processing. Workpieces, 2 mm thick, were processed using four tool passes. After the initial FSP pass, the stir zone structure was found to be non-homogeneous, with grains changing from equiaxed to elongated in the material flow direction. Grain sizes decreased from 80-140 µm to 3-8 µm. However, after the fourth pass, the stir zone became more homogeneous with equiaxed grains and sizes ranging from 2-6 µm.

The increase in microhardness and tensile properties of the material is attributed to the processing temperature, mechanical mixing, and grain refinement. The ultimate tensile strength of the FSP material increased by 13% relative to the metal prior to processing, whether one or four passes were used. Additionally, microhardness in the stir zone increased, which is consistent with the results of mechanical tensile tests.

Downloads

Download data is not yet available.

Author Biographies

A.M. Cheremnov, Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia)

младший научный сотрудник Лаборатории структурного дизайна перспективных материалов

A.V. Chumaevskii, Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia)

кандидат технических наук, старший научный сотрудник Лаборатории локальной металлургии в аддитивных технологиях

E.O. Knyazhev, Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia)

младший научный сотрудник Лаборатории структурного дизайна перспективных материалов

T.A. Kalashnikova, Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia)

кандидат технических наук, научный сотрудник Лаборатории структурного дизайна перспективных материалов

E.A. Kolubaev, Institute of Strength Physics and Materials Science SB RAS (Tomsk, Russia)

доктор технических наук, директор

References

Achiţei D.C., Vizureanu P., Minea A.A., Abdullah M.M.B., Minciună M.G., Sandu A.V. Improvement of Properties of Aluminum Bronze CuAl7Mn3 by Heat Treatments // Applied Mechanics and Materials. 2014. Vol. 657.

Wan S., Cui X., Jin Q., Ma J., Wen X., Su W., Zhang X., Jin G., Tian H. Microstructure and properties of cold sprayed aluminum bronze coating on MBLS10A-200 magnesium-lithium alloy // Materials Chemistry and Physics. 2020. – Vol. 281.

Osipovich K., Vorontsov A., Chumaevskii A., Moskvichev E., Zakharevich I., Dobrovolsky A., Sudarikov A., Zykova A., Rubtsov V., Kolubaev E. Features of Microstructure and Texture Formation of Large-Sized Blocks of C11000 Copper Produced by Electron Beam Wire-Feed Additive Technology // Materials. 2022. Vol. 15 (3).

Tian F., Wu Ch., Zhu B., Wang L., Liu Y., Zhang Y. Research of Microstructure, Friction and Wear on Siliconized Aluminum-Bronze With Different Silicon Powder Ratio // Frontiers in Materials. 2021. Vol. 7.

Ferreira L.F.P., Bayraktar E., Miskioglu I., Katundi D. Design of Hybrid Composites from Scrap Aluminum Bronze Chips // Mechanics of Composite and Multi-functional Materials. 2017. Vol. 7.

Dinaharan I., Kalaiselvan K., Akinlabi E.T., Paulo Davim J. Microstructure and wear characterization of rice husk ash reinforced copper matrix composites prepared using friction stir processing // Journal of Alloys and Compounds. 2017. Vol. 178.

Mazaheri H., Aval H. J., Jamaati R. Pre-strain assisted low heat-input friction stir processing to achieve ultrafine-grained copper // Materials Science and Engineering: A. 2021. Vol. 826.

Mironov S., Sato Yu. S., Kokawa H. Friction-stir processing // Nanocrystalline Titanium. 2019.

Upadhyay V., Sharma Ch. Fabrication of Metal Matrix Composites by Friction Stir Processing // Futuristic Composites. 2018.

Zykova A., Tarasov S. A Review of Friction Stir Processing of Structural Metallic Materials: Process, Properties, and Methods // Metals. 2020. Vol. 10 (6).

Jordon J. B., Rao H., Amaro R., Allison P. Beyond Friction Stir Welding: Friction Stir Processing and Additive Manufacturing // Fatigue in Friction Stir Welding. 2019.

Bauri R., Yadav D. Introduction to Friction Stir Processing (FSP) // Metal Matrix Composites by Friction Stir Processing. 2018.

Kumar H., Prasad R., Kumar P. Effect of tool pin eccentricity on microstructural and mechanical properties of friction stir processed copper // Vacuum. 2021. Vol. 185.

Iwaszko J., Kudla K. Friction stir processing of copper // 28th International Conference on Metallurgy and Materials. 2019.

Rahimzadeh A., Heidarzadeh A., Mohammadzadeh A., Moeini G. Effect of friction stir welding heat input on the micro structure and tensile properties of Cu-Zn alloy containing disordered p phase // Journal of Materials Research and Technology. 2020. Vol. 9 (5).

Bheekya Naik R., Venkateswara Reddy K., Madhusudhan Reddy G., Arockia Kumar R. Development of High-Strength and High-Electrical Conductivity Cu-Zr Alloy Through Friction Stir Processing // Transactions of the Indian Institute of Metals. 2019. Vol. 72.

Published
2023-03-28
How to Cite
Cheremnov A., Chumaevskii A., Knyazhev E., Kalashnikova T., Kolubaev E. Effect of Multipass Friction Stir Processing on Structure and Mechanical Properties of CuAl9Mn2 Copper Alloy // Izvestiya of Altai State University, 2023, № 1(129). P. 67-71 DOI: 10.14258/izvasu(2023)1-10. URL: https://izvestiya.asu.ru/article/view/%282023%291-10.